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ROBIN DAY POLYPROP CHAIR - MANUFACTURING THE FRAME
 
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The steel tube is cut to size using a guillotine.
   
The burr is removed by hand using a hand file.
   
A jig is used to form the tube / legs to the correct curve and angles, after heating to ‘red heat’.
 
 
 
The supporting rails for the underneath of the chair, are manufactured. The ends of the tube are ‘pinched’ so that welding is easier.
   
The supporting rails are drilled and ‘de-burred’ to remove sharp edges.
   
The joints are gas welded. These provide a permanent and strong joint, that allows a little flexibility in the frame. This absorbs sudden shocks, such as people sitting heavily on to the seat.
 
 
 
Metric screws are used to fix the seat in position. This means that the chair can be dismantled and repaired or recycled.
   
A final quality control test is carried out, checking for any faults.
 
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