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CLICK HERE
FOR INDEX PAGE |
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V. Ryan ©
2001-2012 |
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BASIC EQUIPMENT |
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1. The Fretsaw |
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2. Machine Drills |
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3. The Bench Drill |
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4. The Bench Drill -
Worksheet |
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5. The Hand Drill |
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6. How to use a Hand Drill |
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7. G Cramps |
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8. Sash Clamps |
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9. Sash Clamps - Questions / Worksheet |
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10. Types of Plane |
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11. Types of Plane - Questions / Worksheet |
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12. How to use a Smoothing Plane and Jack
Plane |
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13. The Woodworkers Try-Square |
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14. The Marking Gauge |
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15. The Engineers Try-Square |
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16. The Sliding Bevel |
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17. Back Saws |
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18. The Coping Saw |
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19. The Hacksaw |
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20. How to use a Hacksaw |
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21. How to use a Centre Square |
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22. How to use a Surface Gauge |
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23. The Centre and Dot Punch |
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24. General Chisels |
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25. The Mortise Gauge |
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26. The Mortise Chisel |
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27. The Hot Glue Gun |
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28. The Power Hacksaw |
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29. Hand Files - 1 |
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30. Hand Files - 2 |
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31. Hand Files - 3 |
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32. Disk Sander - 1 |
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33. Disk Sander - 2 |
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34. Bending Tubes and
Pipes |
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MATERIALS |
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1. An Introduction to
Materials |
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2. Natural Woods |
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3. Manmade Boards |
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4. Plastics |
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5. Metals |
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6. Galvanising Steel -
1 |
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7. Galvanising Steel -
2 |
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9. Smart Materials - Polymorph -
Shaping by Hand |
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10. Smart Materials - Polymorph -
Using a Mould |
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11. Smart Materials - Shape Memory
Alloys - Page One |
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12. Smart Materials - Shape memory
Alloys - Page Two |
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13. Tools, Materials and Equipment Word
Exercise |
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WOOD TURNING |
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1. Introduction to Wood Turning |
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2. Wood Turning between Centres and using a
Three Jaw Chuck |
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3. Preparing a Length and Wood for Turning |
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4. Wood Turning Tools - Gouges |
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5. Woodworkers Lathe Tools - Chisels and Scrapers |
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6. Lathe Ring Tools and Parting Tools |
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PDF FILE -
CLICK HERE FOR PRINTABLE WORKSHEET ON
TURNING TOOLS |
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7. Marking Out Wood to be Turned on a Lathe between Centres |
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8. Using a Card Template |
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9. Boring/Drilling Long holes (Deep Boring) on the
Lathe |
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10. The Basics of Bowl Turning |
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11. Preparing a Blank for Bowl Turning |
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12. Turning a Blank on a Woodworking Lathe - 1 |
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13. Finishing Turning a Bowl on a Lathe |
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14. Applying a Finish to a Turned Bowl |
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15. Turning a Bowl with a Matching Lid - Preparing
the Blanks |
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16 Turn a Bowl with a Matching Lid - Lathe Work |
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PLASTICS EQUIPMENT |
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1. Injection Moulding |
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2. Extrusion |
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3. Blow Moulding |
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4. Examination Question - Injection
/ Blow Moulding |
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5. Moulding through Compression |
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6. Vacuum Forming - Blister Packaging |
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7. Examination Question (Part One) - Injection Moulding
HIPS, HDPE, LDPE, PP, Acrylic (PMMA), ABS. |
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8. Examination Question (Part Two) -
Injection Moulding HIPS, HDPE, LDPE, PP, Acrylic (PMMA), ABS. |
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9. Vacuum Forming (two pages) |
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10. Vacuum Forming Examination
Question - 1 |
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11. Vacuum Forming Examination
Question - 2 |
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12. Using a Strip Heater |
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13. Strip Heater Question |
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14. Sequence Drawing - Use of the
Strip Heater |
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15. The Profile Cutter |
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WELDING WITH OXYACETYLENE |
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1.
Introduction to Oxyacetylene Welding |
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2. Gas
Welding and Safety |
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3. Steel
Welding Procedure - Flat Steel Plates |
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4. Welding
Steel Plates at Right Angles |
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5. Brazing
with Oxyacetylene |
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6. Braze
Welding (Bronze Welding) and Brazing using Oxyacetylene |
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HEAT TREATMENT |
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1. The Brazing Hearth |
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2. Brazing a Joint |
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3. The Brazing Hearth -
Health and Safety |
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4. Hardening and Tempering |
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5. Case Hardening of Steel |
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6. Annealing of Metals |
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7. Foundry Work 1(Casting 1) |
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8. Foundry Work 2 (Casting 2) |
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9. Foundry Work 3 (Casting 3) |
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10. Foundry Work 4 (Casting 4) |
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PDF FILE -
CLICK HERE FOR PRINTABLE WORKSHEET ON THE
CASTING PROCEDURE |
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11. The Furnace |
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12. Safety Clothing for Casting |
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PDF FILE -
CLICK HERE FOR PRINTABLE WORKSHEET ON THE
CYLINDRICAL FURNACE AND PROTECTIVE CLOTHING |
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13. The Casting Procedure (1) |
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14. The Casting Procedure (2) |
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15. The Casting Procedure (3) |
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PDF FILE -
CLICK HERE FOR PRINTABLE WORKSHEET |
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SMALL SCALE ALUMINIUM CASTING |
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1. PREPARING THE COPE
(TOP CASTING BOX) |
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2. PREPARING THE DRAG
(BOTTOM CASTING BOX) |
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3. HEATING THE
POURING THE ALUMINIUM |
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PEWTER CASTING -1 |
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1. Pewter Casting -1 |
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2. Pewter Casting - 2 |
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3. Pewter Casting - Safety |
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4. Pewter Casting - Question Sheet-1 |
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5. Pewter Casting - Question Sheet -
2 |
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PEWTER CASTING -2 |
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6. Pewter, Small Scale
Casting Project - Part 1 |
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7. Pewter, Small Scale
Casting Project - Part - 2 |
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8. Pewter, Small Scale
Casting Project - Part - 3 |
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9. Pewter, Small Scale
Casting Project - 4 |
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10. Pewter, Small Scale
Casting Project - 5 |
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PDF FILE
- Small Scale Casting - Pewter - Sequence
Drawing Worksheet |
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11. MDF Moulds and
Pewter Casting - Small Scale Casting - 1 |
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12. MDF Moulds and
Pewter Casting - Small Scale - 2 |
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13. MDF Mould Design
and Worksheet |
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Materials, Processes and Products - Starter Exercise |
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ENGINEERING |
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1. The Shaping Machine. |
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2. The Polishing (Buffing) Machine |
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3. The Polishing
(Buffing) Machine - Health and Safety |
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4. The Vertical Miller (1) |
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5. The Vertical Miller (2) -
Making Adjustments |
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6. The Vertical Miller (3) - More
Information |
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7. The Vertical Miller -
Health and Safety |
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PDF FILE -
CLICK HERE FOR VERTICAL MILLER PRINTABLE
WORKSHEET |
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8. The Horizontal Milling Machine |
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9. The Horizontal Milling Machine -
Cutters and Up-Milling |
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PDF FILE
- CLICK HERE FOR PRINTABLE HORIZONTAL MILLING
MACHINE WORKSHEET |
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10. The Centre Lathe |
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11. The Centre Lathe - 'Facing Off'
and Short Taper Turning |
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12. Turning a Long Taper |
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13. Using the Centre Lathe to Drill |
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14. Using the Automatic Traverse to
Turn a Length of Steel |
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15. How to Centre a Lathe Tool -
Types of Tool |
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16. How to use a Knurling Tool |
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17. The Centre Lathe - Health and Safety |
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PRECISE MEASURING |
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1. The Digital Vernier Caliper - 1 |
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2. The Digital Vernier Caliper - 2 |
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3. The Vernier Caliper - Manual
Version |
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PDF FILE -
CLICK HERE FOR A WORKSHEET ON THE VERNIER
CALIPER |
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4.The Micrometer |
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5. The Depth Gauge Micrometer |
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PDF FILE
- CLICK HERE FOR PRINTABLE MICROMETER
WORKSHEET |
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